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Details of Grant 

EPSRC Reference: EP/N509942/1
Title: IMPULSE - Advanced Industrial Manufacture of Next-Generation MARBN Steel for Cleaner Fossil Plant
Principal Investigator: Jepson, Dr M
Other Investigators:
Thomson, Professor R
Researcher Co-Investigators:
Project Partners:
Department: Materials
Organisation: Loughborough University
Scheme: Technology Programme
Starts: 01 March 2016 Ends: 23 August 2019 Value (£): 263,811
EPSRC Research Topic Classifications:
Civil Engineering Materials Energy - Conventional
Manufacturing Machine & Plant
EPSRC Industrial Sector Classifications:
Manufacturing Energy
Related Grants:
EP/N509978/1 EP/N509991/1
Panel History:  
Summary on Grant Application Form
IMPULSE will work with a novel "MARBN" high temperature steel, recently developed in the TSB funded project "IMPACT"

and shown to offer capability for an increase in steam power plant temperature of 25 degrees C. IMPULSE, whose

consortium includes most IMPACT members together with new pipe, welding and innovative research partners, will take

MARBN from the laboratory on to full-scale industrial manufacture of ingot castings, pipework, and weldments. This will

improve efficiency and reliability of current and future steel-based steam power plant, and thus increase security of supply

and reduce cost and carbon emissions.

MARBN 8-tonne ingot casting technology will be developed, and following high temperature (to 1250 degrees C) testing

and manufacturing simulation, two full-scale pipe extrusion trials will be undertaken, with product validation by testing and

electron metallography. Matching welding consumables will also be developed, qualified and tested.

Long term creep and creep-fatigue data generation will feed into performance validation, materials standardisation, and

pressure vessel design codes. Interaction with the European KMM-VIN collaboration will enable constructive interchange

with parallel European projects.

Loughborough University (LU) will make use of its strong background in characterisation and thermodynamic and kinetic

modelling to provide a thorough investigation of the microstructures of MARBN after processing and welding in order to

inform manufacturing routes and required heat treatments. In addition, LU will thoroughly investigate data relating to the creep performance of existing power plant steels to provide a direct comparison to MARBN to encourage its use within the

commercial sector.
Key Findings
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Potential use in non-academic contexts
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Impacts
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Summary
Date Materialised
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Project URL:  
Further Information:  
Organisation Website: http://www.lboro.ac.uk