EPSRC Reference: |
GR/M52335/01 |
Title: |
AN INTEGRATED APPROACH TO TOOL DESIGN FOR ELECTROCHEMIAL MACHINING |
Principal Investigator: |
Mill, Dr F |
Other Investigators: |
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Researcher Co-Investigators: |
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Project Partners: |
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Department: |
Sch of Mechanical Engineering |
Organisation: |
University of Edinburgh |
Scheme: |
Standard Research (Pre-FEC) |
Starts: |
01 September 1999 |
Ends: |
31 August 2002 |
Value (£): |
188,588
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EPSRC Research Topic Classifications: |
Electrochemical Science & Eng. |
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EPSRC Industrial Sector Classifications: |
Aerospace, Defence and Marine |
Energy |
Transport Systems and Vehicles |
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Related Grants: |
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Panel History: |
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Summary on Grant Application Form |
Electrochemical machining (ECM) is a process that, irrespective of a material's hardness, is able to produce complex shapes at high removal rates. In its current stage of development the technique is difficult to apply as a general purpose manufacturing process due to limitations of currently developed tool design systems. This is considered as the primary reason why only a fraction of the full industrial potential of the process has currently been realised. An integrated approach to the tool to workpiece transfer modelling is suggested. A primary component of the research will be the implementation of a characterisation methodology that will auto-generate the required parameter data for currently developed Laplace/Faraday based numerical tool design systems. Geometric characterisations will be generated in-line through the development of a novel ultrasound contour measurement system. The implementation of the characterisation and design system will enable accurate tooling to be developed within only a short timescale, and not by the use of time consuming machining trials followed by design iterations, as is currently the case. The implementation of the system will lead to a significant extension of ECM applicability as a general manufacturing technique.
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Key Findings |
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Potential use in non-academic contexts |
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Impacts |
Description |
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Summary |
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Date Materialised |
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Sectors submitted by the Researcher |
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Project URL: |
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Further Information: |
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Organisation Website: |
http://www.ed.ac.uk |