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Details of Grant 

EPSRC Reference: GR/N00555/02
Title: PROCESS SIMULATION AND SHROUD DESIGN FOR PLASMA SPRAYING
Principal Investigator: Zhang, Professor T
Other Investigators:
Gawne, Professor DT
Researcher Co-Investigators:
Project Partners:
Department: Faculty: Science Engineering & Computing
Organisation: Kingston University
Scheme: Standard Research (Pre-FEC)
Starts: 12 February 2001 Ends: 11 August 2001 Value (£): 17,238
EPSRC Research Topic Classifications:
Materials Processing
EPSRC Industrial Sector Classifications:
No relevance to Underpinning Sectors
Related Grants:
Panel History:  
Summary on Grant Application Form
The drastic temperature and velocity gradients in conventional plasma spray jets give in-flight particles with widely differing velocity and thermal histories. This results in large variations in the extent of melting and flow of particles at impact with the workpiece, which adversely affect the coating quality, deposition efficiency and energy efficiency. An 18month project is proposed to modify a commercial CFD code to simulate the interactions between plasma jet, feedstock particles and the atmosphere. The methodology will be validated experimentally by in-flight particle diagnostics and coating examination. Further computer modelling and experimental trials will be undertaken to design a series of prototype solid and gas shrouds. The new spray system will minimize the temperature and velocity gradients to create a more uniform plasma jet and coatings of improved quality. The proposed project will be carried out in collaboration with a CFD software SME.
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Further Information:  
Organisation Website: http://www.kingston.ac.uk