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Details of Grant 

EPSRC Reference: GR/N14262/01
Title: SEMISOLID PROCESSING OF AL-ALLOY COMPONENTS BY TWIN- SCREW RHEOMOULDING
Principal Investigator: Fan, Professor Z
Other Investigators:
Bevis, Professor M
Researcher Co-Investigators:
Project Partners:
Dassett Process Engineering Ltd Ford Motor Co JL French
Department: Mechanical Engineering
Organisation: Brunel University London
Scheme: Standard Research (Pre-FEC)
Starts: 01 October 2000 Ends: 30 September 2003 Value (£): 212,803
EPSRC Research Topic Classifications:
Materials Processing
EPSRC Industrial Sector Classifications:
Manufacturing Healthcare
Transport Systems and Vehicles
Related Grants:
Panel History:  
Summary on Grant Application Form
Semi-solid metal (SSM) processing, a hybrid manufacturing method, incorporates elements of both casting and forging. It offers a number of advantages over the conventional casting and forging processes, such as refined non-dendritic microstructure and enhanced mechanical properties. This proposal emerges from the juxtaposition of three cognate groups within materials; metal, polymer and ceramic processing. Each brings an element of expertise to form a transdisciplinary approach to SSM processing. This project is a joint venture between the Department of Materials Engineering and the Wolfson Centre for Materials Processing both at Brunel University, in collaboration with 3 industrial sponsors. It aims to develop further the twin-screw rheomoulding machine and process, which is a combination of pressure die casting of metals and the twin-screw extrusion compounding of polymers. Historically, this research will complete the full circle of the transdisciplinary exchange of ideas spanning one and a half centuries, from metal die casting (1849), polymer injection moulding (1872), ceramic injection moulding (1937) to SSM rheomoulding (1999). The proposal covers: 1. Further development of the rheomoulding equipment;2. Optimisation of the rheomoulding process;3. Microstructural evolution of semisolid metals under high shear rate;4. Mechanical properties of the rheomoulded A1-alloy components.
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Further Information:  
Organisation Website: http://www.brunel.ac.uk